Cleanroom Equipments

(DISPENSING / SAMPLING BOOTHS)

Sampling & Dispensing Booth are overhead air modules that work on the principle of laminar airflow with HEPA filters and pre-filters. It is used for preventing powder contamination while filling, weighing and sampling/ dispensing of raw material. It utilizes downward draught air flow technique to prevent airborne dust from harming the operator or contaminating the surrounding environment.

Specification & Features:

MOC: SS304 / SS316 or customized execution
Side panel: Rigid SS 304 double wall
Pre-filter: Eu-4
Intermediate air filter: Eu-7
Final Filter: H-14
Exhaust HEPA: H-14
PAO port
Mechanical differential gauge across pre, intermediate and final filter
Ventilator
LED Light
Electrical control system with push button and indicators
Switch socket
Service access: Front or back
Dedicated control panel
Drag shield
Air cleanliness level: ISO 5
Air Flow: Vertical re-circulatory
Air flow visualization
Noise Level: Less than 70db A when ambient is not more than 55db A
Light Intensity: 250-300 lux Air Velocity: 0.45mps (± 0.05mps)

VERTICAL LAF

A laminar flow cabinet is an enclosed box designed to prevent contamination of Chemicals, Pharmecutical samples, or any particle sensitive materials. In a laminar flow Air is drawn through a HEPA filter and blown in a very smooth way. The cabinet is made in such a way using high grade of stainless steel and constructed with CNC and NC machines for smooth edges and no gaps ensures collection of particles. VLAF offers proven protection for samples and processes. The work station is continuously supplied with positive pressure HEPA filtered vertical air flow. The vertical unidirectional airflow speed prevents contamination from operator and environment to work station. The laminarity of the flow prevents cross-contamination between the items handled in the working space.

GENERAL SPECIFICATIONS

Glass side panels
Two stage filtration
o EU6 – Prefilters (95% down to 5 micron)
o EU14 – HEPA filter (99.999% down to 0.3micron) at supply position
Statistically and dynamically balanced motor blower with suspension arrangement to reduce noise level.
SS work table with due reinforcementFluorescent lights with milky white diffuser
Fluorescent lights with milky white diffuser
Differential pressure gauge : 1no
On / off switches
Clean down timer with operation hold indicator
DOP test port
5/15 Amp switch socket for external equipment.

OPERATING CONDITIONS

Air cleanliness : ISO class 5 (ISO 14644-1:1999(E))
Air velocities : 0.45 +/_ 0.05mps
Air flow : Horizontal
Noise level : less than 67db
Vibration level : minimum
Light intensity : >300Lux
Power supply : 230V AC 1-0 50HZ

OPTIONS AND ACCESSORIES

A wide range of configurations to suit any containment application:
Front doors (Hinged / Pneumatic cylinder
U.V.Light with hour meter
S.S.304 Air /Gas cock
Night mode operation
Filter blocked alarms (Audible and visible)
Velocity display with alarms (Audible and visible)
Explosion proof electrics for flame proof applications.

HORIZONTAL LAF

HLAF is designed for offering highest product protection by providing ISO class 5 particle free work station for handling critical process. HLAF offers proven protection for samples and processes.
The work station is continuously supplied with positive pressure HEPA filtered horizontal air flow. The horizontal unidirectional airflow speed prevents contamination from operator and environment to work station such as injectable medicines, cell and tissue cultures, food sample preparation for sterility testing, sterile packaging and I.V. pharmacy preparations as well as micromechanics, optics, electronics. BCIAS-HLAF is available in powder coated G.I steel, S.S.316, S.S.316 L or a combination of both.

Specification & Features:

MOC: SS304, SS316 and SS316L or customized execution
Stand and worktable: SS304, SS316 and SS316L or customized execution
Back panel: SS304, SS316 and SS316L or customized execution
Side panel: Flushed glass
Pre-filter: EU-7
Final Filter: H-14
PAO port
Mechanical differential gauge across final filter
Ventilator
LED Light
Electrical control system with push button and indicators
Air flow visualization
Air Cleanliness Level ISO – 5
Noise Level: Less than 70db A when ambient is not more than 55db A
Air Velocity: 0.45mps (± 0.05mps)
Air Flow: Vertical
Light Intensity: 250-300 lux
Air flow visualization

Pass Box

In pharmaceuticals manufacturing facilities, it is essential to minimise man / material movement and avoid cross contamination between different classified areas to achieve desired classification and to maintain integrity of products and processes. Pass Box is designed to allow material transfer without much personnel movement. It also aids controlling ingress of particulate contaminants into clean room and between different classified areas.

STATIC PASSBOX

A static pass box is designed to transfer material between clean environments which are equally clean and designed to work with minimal personal movement. A static pass box cannot be used to transfer material between a clean area and a non-clean area.

Specification & Features:

Material: SS 304
Surface Finish: Matt
Internal Size: 750mm (L) X 450mm (W) X 900mm (H)
One stage filtration
Double walled flush glass view panels provided with doors, Handle and hinges
U.V. Light
Floor mounted construction with three side wall structure
Support Stand for Mounting the Pass Box
Flange for filling the gap between the pass box and the clean room wall

DYNAMIC PASSBOX

A dynamic pass box is a box which is designed to transfer material from an unclassified area to a controlled area and has got interlocked doors located on both sides with necessary filter and technical arrangements which prevents contamination transfer in controlled environment.

Specification & Features:

Two stage filtration, EU6-Prefilter (95% down to 5 micron), EU14-HEPA Filter (99.999% / AZ 0.3 Micron)
Dynamically balanced motor – blower facilitated with suspension arrangement to minimize the WC noise level
Double walled flush glass view panels provided with doors, SS Handles and SS hinges
Internal Covings for easy cleaning, Door interlocking with Electro-magnetic Interlocking
Differential Pressure Gauge: 1 No. On/Off Switch for Motor & DOP Test Port
U.V. Light with Hour Meter with interlocking arrangement to put-off U.V. Light if any of the door opens
Floor mounted construction with three side wall structure & Door Drop Seal
Support Stand for Mounting the Pass Box
Flange for filling the gap between the pass box and the clean room wall
Audio / Visual alarm for blower tripping with Fault Acknowledgement & Reset Switch
Clean Down Timer with Operation Hold Indicator & interlocking to put on fluorescent lights only after clean down time over

BIO SAFETY CABINET

Bio-safety cabinets are designed to provide personnel, environmental and product protection. Air flow is drawn around the operator into the front grille of the cabinet which provides personnel protection. Additionally, the downward laminar flow of HEPA-filtered air provides product protection by minimizing the chance of cross-contamination along the work surface of the cabinet. Because cabinet air passes through the exhaust HEPA filter, it is contaminant-free (environmental protection). All Class II cabinets are designed for work involving microorganisms assigned to bio safety levels 1, 2 and 3. Class II cabinets provide the microbe-free work environment necessary for cell culture propagation, and also may be used for the formulation of non-volatile antineoplastic or hemotherapeutic drugs. Bio safety cabinets are available in powder coated Galvanized Steel, SS 304 / SS 316 or a combination of both.

Specification & Features:

Filters series- Fine (5 µ) and HEPA (0.3)
Pre Filter – Make: AAF
Hepa Filter, Make: AAF or Equivalent, Efficiency- 99.997 down to 0.3µ
Gaskit – Self Adhesive Neoprene Gasket
Sealant – Epoxy Based, Non Soluble
Coving – SS coving
Air velocity – 90 ±20 FPM
Class -100
Blower type – AC Centrifugal Type (Dual In late), Impeller (Aluminum/GI)
MOC Housing -(GI)
Make of Motor -GE /EBM-Crompton /equivalent
Air flow type- Vertical
Light Fixtures- Philips/Anchor/Roma or equivalent
Gas Cock – Standard
Electrical Sockets- Philips/Anchor/Roma or equivalent, 230V, 50 Hz,Single Phase
Magnehelic Gauge
Diff. pressure across filter (Range)- 0-50MM WC
Grills -SS mat finish protective grill for HEPA & Pre filter
DOP Port -Std
Noise level-65±5 db
Door at front side- U.V. Protected Acrylic Door with Movable Vertical Automatic
Magnehelic Gauge
Diff. pressure across filter (Range)- 0-50MM WC
Grills -SS mat finish protective grill for HEPA & Pre filter
DOP Port – Std
UV Light: Philips
Hour Meter: inbuilt in controller

AIR SHOWER

Air showers are specialized enclosed antechambers which are incorporated as entry-
ways or cleanrooms and other controlled environments to reduce particle contami-
nation. Air showers utilize high-pressure, HEPA- or ULPA-filtered air to remove dust,
fibrous lint and other contaminants from personnel or object surfaces. The forceful
“cleansing” of surfaces prior to entering clean environments reduces the number of
airborne particulates introduced

Specification & Features:

MOC: Gl powder coated, SS304, SS316 and SS316L or customized execution
Front door: Doubled wall SS doors with flush glass view panel, hinges & handles
SS perforated floor
Door closure
Air Nozzle
Electromagnetic doors interlock
Air pre-filter: EU-7
Final Filter: H-14
LED Light
Air Flow: Turbulent
Mechanical differential gauge across filter
Emergency switch inside air shower
Ventilator
Air Velocity: 4000 - 5000 fpm
Light Intensity: 250 - 300 lux
Air Flow: Turbulent

DE DUSTING BOOTH

A de dusting booth is a system used to enhance the quality of air released from in dustrial and commercial processes by collecting dust and other impurities from air orgas. Designed to handle high-volume dust loads, a dust collector system consists of ablower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal sys-tem. It is distinguished from air purifiers, which use disposable filters to remove dust.